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3D Printing

The  3D4VA Mission

Providing VA contractors and developers knowledge and training in 3DCP technology for affordable housing options.

Becoming cost competitive with traditional building methods by developing better processes, materials and design options.

Producing research for 3DCP that drives its diffusion into new markets.

As the demand for housing continues to rise, there is a pressing need to explore advanced technologies that can streamline the construction process, provide affordable housing solutions, and improve overall sustainability of the construction industry.

The goal of 3D4VA — the Virginia Center for Housing Research’s 3D printing research team — is to overcome the challenges of the traditional construction industry and demonstrate how advanced 3D printing technology can revolutionize housing construction by providing innovative, cost-effective, and sustainable solutions for the future. In partnership with localities and agencies, we are demonstrating the potential and practicality of this technology through our research and proof-of-concept projects.

The floor plan for a 3D printed house.

Why 3D print a house?

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Durable & Low Maintenance

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Good Sound Qualities

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High Thermal Mass

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Customizable

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Reduce Labor Requirements

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Good Fire Resistance

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Reduce Material Requirements

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Reduce Equipment

Interested in being part of the affordable housing revolution?

The 3D4VA team is actively seeking individuals interested in continuing education opportunities as well as partnerships with localities and agencies that share our vision for innovative, sustainable, and cost-effective housing solutions. Our cutting-edge 3D printing technology offers an unprecedented opportunity to revolutionize the construction industry, and we are eager to collaborate with those who want to be at the forefront of this transformation.

3d printer head from top view

Thank you to our partners and sponsors

Myers Lawson School of Construction
Virginia Housing
Heidelberg Materials
Century Concrete
Crain Company x tvasta
structures group inc
Rendering of Hitt Hall on the Virginia Tech campus.
rendering of 3d printed houses california landscape

About our Technology

Our research has explored various 3D printing methodologies, with a particular focus on two primary systems: gantry-based printers and robotic arm crawler printers.

  • Gantry Systems: These printers operate on a fixed frame that moves along the X, Y, and Z axes, allowing for the precise layering of concrete to create structural elements. While effective for larger builds, gantry systems require significant space and are typically limited to specific site conditions.

  • Robotic Arm Crawler Printers: In partnership with international innovators, we’ve begun utilizing a more mobile and versatile printing solution. These printers, mounted on treads like a Bobcat, can maneuver across varied terrains, making them ideal for on-site construction in diverse environments. This system includes a batch plant that fits within the printer itself, allowing for continuous printing without the need for large, immovable infrastructure.

Our most recent acquisition—a cutting-edge robotic arm crawler printer—marks a significant leap forward in our capabilities. This mobile printer is designed for efficiency and flexibility, capable of producing structures up to 10 feet tall and 8 feet wide. It’s compact enough to be transported easily, yet powerful enough to handle substantial projects. With this technology, we are poised to transform how affordable housing is constructed, not just in Virginia, but potentially across the globe.

Continuing Education and Partnering Opportunities

At the Virginia Center for Housing Research, we believe that the future of housing construction lies in the hands of those willing to embrace and advance new technologies. To this end, we're actively seeking individuals interested in continuing education in 3D printing technology and recruiting partners seeking to embrace this technology.

Partnerships

A person works with a 3D printer to form parts of a house

We are actively seeking partnerships with localities, non-profit builders, and government agencies that share our commitment to affordable housing.
 


Questions?
Contact Andrew McCoy

By partnering with us, organizations can access cutting-edge technology and expertise, helping to bring innovative housing solutions to their communities. Whether you’re interested in deploying 3D printed homes in your area, participating in research projects, or exploring new construction methodologies, we offer a range of opportunities to get involved.

We understand that each project is unique, which is why we work closely with our partners to tailor our solutions to meet their specific needs. From initial consultation to full-scale implementation, our team is here to support you at every step of the process.

If you’re interested in partnering with us, we encourage you to reach out and start a conversation. Whether you’re a local government looking to address a housing shortage or a non-profit builder eager to innovate, we’re ready to explore how we can work together to create a lasting impact. Simply contact us through the form below, and our team will be in touch to discuss the next steps.

Continuing Education

beginning of a 3d printed house

Our educational efforts are centered around the 3D4VA Housing Camp, an innovative outreach program designed to bring 3D printing technology directly to the hands of interested individuals.


Questions?
Contact Liz Fillman.

The Housing Camp offers a modular curriculum that covers everything from the basics of 3D printing to advanced construction techniques. Participants will have the opportunity to work directly with our state-of-the-art printers, learning how to operate, maintain, and apply this technology in real-world scenarios.

The program consists of bite-sized modules, each focusing on a specific aspect of 3D printing in construction. Over the course of 5-6 weeks, participants will engage in practical, hands-on training that equips them with the skills needed to integrate 3D printing into their projects. We’ve structured the curriculum to be flexible and accessible, making it ideal for busy professionals looking to upskill.

In addition to classroom learning, we offer a unique opportunity for participants to lease one of our 3D printers for their own projects. However, to ensure that this powerful technology is used to its full potential, all lessees must complete our training program. This approach not only diffuses the technology but also ensures that it is applied effectively and safely.


A Legacy of Affordability

The Virginia Housing Center has been at the cutting edge of 3D printing in construction, particularly in the realm of concrete printing—a technology that has rapidly evolved and gained traction across the U.S. Our team, under the expert guidance of Director Andrew P. McCoy, has played a significant role in this evolution, contributing to the development and refinement of methodologies that are now being adopted by others in the industry.

A group stands in front of a work site, wearing protective gear

Ready to join the housing revolution?